To read more content about aviNews International December 2023
Culling day-old chicks is getting less and less accepted in the modern world. After all, the awareness of animal welfare is gaining ground, particularly in Europe.
However, new technology is available now to determine gender in the egg during incubation. No future dreaming anymore, but reality. And practiced in Germany and The Netherlands already.
Everyone knows about the current and still common practice of culling day-old male chicks from layer breeds. After sexing, chicks end up in two batches: males and females.
But good news for animal welfare!
New techniques have come into practice, such as the high tech respeggt method, making it possible to end this practice and improve animal welfare.
Image 1. Eggs arrive from hatcheries and are incubated in setters in the respeggt facility
“A hatchery must have ample volume to make this technology within reach”, says Chief Operating Officer Carmen Uphoff of the respeggt group in Germany.
Image 2. At day 8-11 of incubation, the eggs are transferred onto the respeggt machine
Image 3. In the candling device, the position of the air chamber and blood vessels is determined
In order to make in-ovo sexing accessible, the respeggt group created a common facility, centrally located in the village of Barneveld in The Netherlands.
Image 4. A laser beam punches a 0.3 mm hole through the eggshell
The respeggt technology consists of three steps:
The entire process must not take too long, otherwise the eggs are cooling down too much. Logically this means that also the temperature inside the respeggt room should not be too low.
Image 5. A robot arm obtains a small drip of fluid from the eggz
The candling unit precisely determines whether there is an embryo in development inside the egg and if so, where blood vessels and the air chamber are located.
Depending on these data and the positioning of the egg in the cup, a laser beam will onwards punch a hole of only 0.3 mm through the eggshell.
Image 6. After collection of the egg fluid, the hole in each egg is closed with wax
Image 7. A barcode on the small tray with samples precisely refers to each individual egg
After taking the egg fluid from the eggs, the minuscule hole in each eggshell is closed again by putting wax on it. Next, the eggs are taken from the carrousel and transferred back on trays again. These trays are kept in trolleys in the incubator until the result of the laboratory analysis is available.
Once the samples have been collected, the small plastic trays are taken for in-ovo sexing to the Lab, located adjacent to the hatchery.
“Accuracy of the in-ovo sexing accounts 99 percent”, says Carmen Uphoff. “This is a very satisfying figure, most likely even more precise than from manual sexing.”
Image 8 and 9. The trays with samples are sealed and taken to the seleggt test lab
Image 10 and 11. Through PCR testing, the DNA of the embryos is determined
Image 12 and 13. The result of PCR testing is displayed ona computer screen
Once the gender has been determined, the eggs are taken from the trays and transferred into the Sorter.
The eggs with a male embryo will be taken to a nearby situated animal feed processor. This company is specialized in processing unfertilized eggs from hatcheries and cracked table eggs into valuable ingredients for the pet food industry.
Image 14. Based on the gender determination, through the sorter the eggs are put in the setter trays again and taken back to the hatcheries to be further incubated
Image 15. Eggs with a hen embryo inside are stamped with the female symbol
The Barneveld facility currently delivers about 5 million “female eggs” annually, obtained from about 12 million eggs. This is one equipment set (Circuit, Lab and Sorter). For large size commercial egg producers who raise large flocks, this might be a limiting factor, since in this stage in-ovo sexing does not yet handles large volumes.
The more sets a hatchery orders however, the higher the capacity of course. Hatcheries benefit from this new technology, as they can charge a higher price per female chick and improve animal welfare.
Next to the Barneveld facility, respeggt technology has been installed in another hatchery in The Netherlands, and an existing hatchery in Germany (Lohmann Germany). Also technology in a Norwegian hatchery is about to be installed.
It is clear that this new respeggt technology is a major step forward and certainly has paved the way for further development. No more science fiction, but reality!